Material Criticality Analysis

PiLog would perform the material criticality or Inventory Analysis in order to determine the criticality, consumption value, consumption rate, stock value, lead time, price of single unit and frequency with which it is used by the plants during the production process.

Material Criticality Analysis Usage

ABC Analysis

Based on Consumption Value per Year

FMSN Analysis

Based on Consumption Rate

XYZ Analysis

Based on stock value accumulation

VED Analysis

Based on Criticality & Impact

HML Analysis

Based on Unit cost of Material

SDE Analysis

Based on Lead time and Availability

Material Criticality Analysis Usage

This module allows the users to easily view inventory movement, usage and trends. Users can analyse inventory sales over a specified time frame and make decisions on how to best adjust item resource planning values based on sales averages and months availability.

The process of understanding the moving parts and products combined with the knowledge of the demand for stock/product. It is the technique to determine the optimum level of inventory for a firm.

Features Of Material Criticality Analysis

Categorize products by importance and usage frequency to prioritize critical items, ensuring efficient resource allocation and inventory control.

Implement stringent controls to maintain material quality, prevent misuse, and ensure availability of essential resources.

Reduce storage costs and handling efforts by maintaining optimal inventory levels and streamlining warehouse operations.

Minimize capital tied up in stock by aligning inventory levels with actual demand, enhancing financial efficiency.

Prevent equipment idle time by ensuring timely availability of parts, avoiding stockouts and shortages.

Monitor and manage inventory to prevent accumulation of outdated or unused items (raw materials, components, tools, spare parts), reducing waste and associated costs.

Evaluate the importance of spare parts to prioritize stocking and maintenance efforts effectively.

Implement systems to track inventory levels, ensuring accuracy and facilitating timely replenishment and control.

Benefits of Material Criticality Analysis

Enhanced Operational Efficiency

Reduced Operational Costs

Shortened Work Cycles

Paperless Inventory Processes

Onsite Asset Reconciliation

Improved Data Accuracy

Increased Virtualization

Elimination of Excel Dependency